EM-ZR

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Scratch-free, high speed processing with EM-ZR punch press series

The EM-ZR range is equipped with an unrivalled dual servo motor drive system and AMADA’s unique ZR turret - a highly innovative feature for turret punching machines. With the automatic Tool Storage Unit (TSU) and digital tool management (AMADA ID Tooling System-AITS), the EM-ZR range is ideal for the continuous manufacturing of small, variable lots.

BROCHURE

AUTOMATIC TOOL CHANGER

The automatic tool changer considerably reduces machine downtimes. Plus, having 2 different dies associated with a single punch means that a wide range of thicknesses can be processed.

TOOL IDENTIFICATION

Digital tool management (AITS) based on Bar code 2D technology prevents any installation errors.  Punch identification also means punches can be kept in optimal conditions and processing quality can be improved.

SCRATCH - PREVENTING ZR TURRET

AMADA'S ongoing research in punching has led to the development of a punching system that does not scratch the sheet metal. The lower ZR turret is entirely covered by a brush table and the required die is raised through the table by an electrical system only when it is actually used for processing.

DEDICATED TAPPING UNITS

The turret features dedicated units for tapping. This technology allows for the tapping process to be fully automated and included in the blanking phase, for shorter processing times.

ENERGY SAVING

The machine is fully electric, with a maximum consumption of 7 kW, guaranteeing low energy consumption. Moreover, no additional cooling system is necessary, unlike hydraulically driven punching machines.

FLEXIBILITY

Special form tools can be loaded during the punching process and removed immediately to eliminate sheet deformation.

Hotspots

AUTOMATIC SETUP:

Tools can be changed while the machine is operating, maximising productivity.

QUALITY PROCESSING:

Featuring a scratch-preventing turret, covered with a brush table and dies that lift only when actually used, this machine will provide top-quality parts.

ERROR PREVENTION:

With the AMADA ID Tooling System (AITS), setup errors are avoided, and damage prevented.

Technical Data

EM-3510ZRBEM-3612ZRBEM-3510ZRTEM-3612ZRT
Press capacity (kN)300300300300
Positioning accuracy (mm)± 0.1± 0.1± 0.1± 0.1
Number of stations32323232
Tool buffer system3333300300
Machine frameBridge frameBridge frameBridge frameBridge frame
Axis travel distance (mm)2500 x 12753050 x 15252500 x 12753050 x 1525
Machine table typeBrush table Brush table Brush table Brush table

Dimensions:
Length (mm)6157658270057415
Width (mm)5120622051206220
Height (mm)2367236726662666
Weight (kg)20000215002350025000

Technical data can vary depending on configuration / options
Please contact us for more details and options or download our brochure

For your safe use.
Be sure to read the user manual carefully before use.
When using this product, appropriate personal protection equipment must be used.

Automation for EM-ZR

Software

Our software solutions, ensuring “right first time” production.

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AMADA Industry 4.0 Solutions

Punching Tooling

FORM

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