FLW-ENSIS - AMADA EU

FLW-ENSIS

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Taking laser welding to a higher level of precision and productivity

AMADA is the technology leader in fibre laser welding cells. The FLW-ENSIS welding cell has many features that make it unique in terms of welding quality, welding speed and productivity. The basic configuration of the cell consists of AMADA’s own fibre laser engine, a 6-axis robot on a linear carriageway, a turn and tilt table and an active safety cabin. Depending on the expansion level, additional, useful features can be added.

BROCHURE

VARIABLE BEAM CONTROL TECHNOLOGY

Laser welding often requires individual adjustment of the laser beam to perfectly match the respective task. AMADA’s Variable Beam Control allows unique results for all weldable material types and material thicknesses. Only by using AMADA’s original fibre laser engine was the use of Variable Beam Control made possible.

BEAM WEAVING

AMADA’s unique beam weaving function not only enables the bridging of larger gaps, but at the same time allows higher welding speeds with significantly better welding quality.

6-AXIS INDUSTRIAL ROBOT ON LINEAR RAIL

The range of movement of the robot in conjunction with the linear rail allows the manufacturing of larger components and the execution of more complex welding structures. This high flexibility is noticeably improved by the use of the standard turn-and tilting table.

HIGH SPEED WELDING

The basis for the high-speed welding of materials up to 30m/min is only possible due to the unique interaction of a powerful controller, corresponding hardware, and AMADA’s own fibre laser engine. With AMADA, everything comes from a single supplier.

TWIN CHANGEOVER TABLES

The FLW-ENSIS M5 model features twin changeover tables which allows the next job to be set up outside the processing area. This significantly improves productivity and efficiency of the entire welding cell.

AMADA ORIGINAL WELDING HEAD

The use of AMADA’s own welding head, which is perfectly adapted to the performance characteristics of the system, allows the optimal use of all special features of the FLW-ENSIS. This leads to a clear competitive advantage for our customers.

Hotspots

BEAM WEAVING:

This unique system rotates the actual laser beam using a weaving lens, rather than relying on a rotational motion of the robot, to allow much wider gaps to be cleanly welded. This results in much smoother, consistent welds and a higher quality part.

M5 QUICK CHANGE TABLE SYSTEM:

The optional M5 quick change table system allows the perfect automation with no restrictions in terms of the geometry of the part or the actual welding task to complete. While there is a table with a component in the working area, the second table can be prepared. As a result, downtimes can be reduced and productivity increased significantly.

WELDING WIRE FEED:

For certain tasks, the supply of welding wire can be activated at any time. This can be varied even within a part and also helps to bridge larger gaps, which cannot be covered even by the beam weaving process.

Technical Data

FLW-3000ENSIS M3FLW-3000ENSIS M5
Laser power (W)30003000
Machine typeFibre laserFibre laser
Processing headAMADAAMADA
Carriage travel stroke (mm)30004000
Max. carriage travel speed (m/min)6060
Carriage repeatable positioning accuracy (mm)± 0.1± 0.1
Positioner table payload capacity maximum (kg)500500
Positioner table rotating axis± 720 °± 200 °
Positioner table tilting axis± 90 °± 90 °

Robot Specifications:
TypeVertical articulated 6-axis robotVertical articulated 6-axis robot
ControllerDX100DX100
Manufacturer--

Dimensions:
Length (mm)75008500
Width (mm)50004500
Height (mm)37003700
Weight (kg)1385015265

Technical data can vary depending on configuration / options
Please contact us for more details and options or download our brochure

For your safe use.
Be sure to read the user manual carefully before use.
When using this product, appropriate personal protection equipment must be used.

 

Laser class 1 when operated in accordance to EN 60825-1

 

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