AMADA EU: EML-AJe: Energy saving, high productivity combination machine

High through put manufacturing cell

The EML-AJe combination machine uniquely and perfectly brings together AMADA’s patented dual servo motor punching technology and a quick, integrated hybrid drive AMADA fibre optic laser. Designed to minimise manual operations, it is ideal for full-range processing.

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LASER INTEGRATION SYSTEM

As standard, the EML-AJe includes the

i-Nozzle Checker
(nozzle centring and condition check),
i-Optics Sensor
(protection glass monitoring),
i-Process Monitoring
(advanced cut and pierce assistance)
Mobile HMI
(remote machine information).

AUTOMATIC NOZZLE CHANGER

To ensure uptime is maximized, the EML-AJe is equipped with an automatic nozzle changer for fast changeover times.

V-MONITOR

Utilising AMADA's class leading IoT support services, V-monitor captures HD video of production issues for rapid solutions. The manufacturing status of multiple machines can also be confirmed remotely.

FULLY ELECTRIC PUNCHING

The EML-AJe uses twin AC servo motors to generate 30 tons of punching force, allowing a wide range of punched and formed parts to be processed. This system uses up to 70% less electricity compared to hydraulic systems.

AUTOMATED TOOL CHANGING (option)

The EML-AJPe version includes the PDC (Punch Die Changer) unit to minimise manual tool loading operations. Up to 220 punches and 440 dies can be stored in the system with all tool sizes and shapes able to be automatically loaded / unloaded.

AMNC 4ie

Operator tutorial videos, facial recognition and ease-of-use are all standard features of AMADA's AMNC 4ie control system, allowing operators of all skill levels to get the best from the EML-AJe.

Hotspots

PUNCH & FORM (P&F) SYSTEM To compliment the already high capabilities of the EML-AJe machine, the P&F system is also included as standard. This consists of a 16 ton forming system which activates the die to allow the processing of forms up to 22mm high.

COMPRESSED AIR CUTTING A wide range of materials and thicknesses can be processed with compressed air on the EML-AJe as standard. This drastically reduces the assist gas costs and leads to higher profitability. Cutting speeds are generally the same as with nitrogen.

ID TOOLING Punches and dies are immediately identified and tracked for number of hits, sharpening amount, and remaining life, helping to minimize set up mistakes. The tool angle and appropriate die selection are also confirmed upon installation.

	EML-2515AJe	EMLZ-2515AJPe
Press capacity (kN)	300
Laser power (W)	3000
Machine frame	Bridge frame
Punching accuracy (mm)	± 0.1
Number of stations	44
Tool turret type	Z-Turret
Table loading weight (kg)	220
Table drive	AC Servo drives
Simultaneous axis speed:
Punching X/Y (m/min)	128
Laser X/Y (m/min)	141
Dimensions:
Length (mm)	5689	6808
Width (mm)	6927	6927
Height (mm)	2525	3010
Weight (kg)	24000	27500

PDC (Automatic Punch / Die Changer)

Technical data can vary depending on configuration / options
Please contact us for more details and options or download our brochure

For your safe use.
Be sure to read the user manual carefully before use.
When using this product, appropriate personal protection equipment must be used.

Laser class 1 when operated in accordance to EN 60825-1

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EML-AJe