AMADA EU: EM-ZRe: Electric punching with auto tool change

Electric punching with auto tool change

The EM-ZRe range is equipped with an unrivalled dual servo motor drive system and AMADA’s unique ZR turret - a highly innovative feature for turret punching machines. With an automatic tool changing system and digital tool management (AMADA ID Tooling System-AITS), the EM-ZRe range is ideal for the continuous manufacturing of small, variable lots.

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FULLY ELECTRIC PUNCHING

The EM-ZRe utilises a twin servo and cam system to generate a full 30 tons of punching force, allowing wide ranging forming applications to be undertaken.

AUTOMATED TOOL CHANGING

The EM-ZRTe is equipped with an automated tool changing solution capable of storing and exchanging 300 punches and 600 dies. The EM-ZRBe has a buffer turret allowing over 30 tools and dies to be prepared fir automated loading/unloading.

FULLY BRUSH COVERED TURRET

To allow scratch-free processing possibilities, the EM-ZRe is equipped with a fully brush covered lower turret, providing higher quality for surface sensitive materials.

V-MONITOR

Remote status confirmation of multiple machines, HD video recording of processing issues and connection to AMADA's class leading IoT solutions are 3 of the advantages provided by V-monitor.

INTEGRATED TAPPING

4 tapping stations are integrated into the 44 and 55 station turret of the EM-ZRe. These allow M2.5 to M8 taps to be utilized in the program. When they are not required for tapping operations, they can be loaded with standard ‘B’ station tools.

AMNC 4ie

The lack of skilled operators is an issue at the heart of the development of AMADA's AMNC 4ie control system. Simplifying the machine operation with features such as preventative maintentnce video tutorials and facial recognition help increase machine productivity.

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ID TOOLING Eliminating costly tool set up errors and helping to increase tool life are two of the main factors associated with the ID Tooling system. Every tool is scanned before and after processing, with maintenance messages displayed to the operator when grinding is required.

AMADA RAPID FORMING TOOL COMPATIBILITY The EM-ZRe is supplied with the ability to support AMADA Rapid Forming Tools (ARFT) for continuous, quick forming of more complex profiles such as offsets, beading and chamfering.

THE ORIGINAL FRAME AMADA's original bridge frame design ensures that any deflection due to punching forces does not affect the alignment between punch and die as the tool is always in a central position, potentially extending tool life.

	EM-3510 ZRBe	EM-3510 ZRTe	EM-3612 ZRBe	EM-3612 ZRTe
	Buffer Turret	Tool Storage Unit	Buffer Turret	Tool Storage Unit
Turret - Number of stations	32 ZR ( 4 Auto Index stations)
Press capacity (kN)	300
Drive system	AC servo, direct twin drive
Punching accuracy (mm)	± 0.1
Axis travel distance (mm)	2500 x 1275		3050 x 1525
Machine frame	Bridge frame
Dimensions
Length (mm)	6157	7005	6582	7415
Width (mm)	5120	5120	6220	6220
Height (mm)	2367	2666	2367	2666
Weight (kg)	20000	23500	21500	25000

Technical data can vary depending on configuration / options
Please contact us for more details and options or download our brochure

For your safe use.
Be sure to read the user manual carefully before use.
When using this product, appropriate personal protection equipment must be used.

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EM-ZRe