Increasingly, the real competitive advantage lies in the ability to keep the production process running without interruptions, minimizing unproductive time between one operation and the next. This is where the integration of VENTIS-AJe, ASF II and TK II demonstrates its full potential: a complete laser cutting automation solution that automates the workflow from raw material handling to finished part sorting, transforming production into a continuous, predictable and standardized process.
VENTIS-AJe: CUT QUALITY THAT OPTIMIZES THE PRODUCTION PROCESS
At the core of the system is VENTIS-AJe, AMADA's fiber laser cutting machine, developed to combine machining quality, energy efficiency and operational autonomy. At the heart of the technology is LBC (Locus Beam Control), which dynamically controls the movement of the laser beam during cutting, automatically adapting its behaviour according to the material and thickness being processed.
This technology delivers burr-free laser cutting, reducing or even eliminating the need for secondary deburring or finishing operations. The result is a more efficient production flow, allowing components to move directly to the next manufacturing stage.
Supporting the process is the Laser Integration System (LIS), which integrates intelligent process monitoring and control functions, helping to reduce operator intervention and minimize the risk of unplanned downtime.
ASF II: THE AUTOMATED STORAGE SYSTEM THAT ENSURES CONTINUOUS PRODUCTION
Thanks to ASF II, the automated sheet metal storage system that manages the loading, unloading and storage of both raw materials and processed sheets, the production process remains smooth and continuous. The system ensures that the laser cutting machine is always supplied with the required material, minimizing interruptions caused by material handling operations.
The smooth movement of the system and the fast pallet exchange help eliminate downtime, increasing machine utilization and enabling extended lights-out manufacturing.
The integration of VENTIS-AJe and ASF II transforms laser cutting from an intermittent process into a continuous manufacturing process, providing greater production predictability and more efficient workflow management.
TK II: FROM LASER-CUT PARTS TO AUTOMATED STACKING
Once the cutting process is complete, production continues seamlessly thanks to TK II, AMADA's system for the automatic picking, sorting and stacking of finished parts.
Using an individual control system and intelligent suction cup management, TK II automatically picks each component and stacks it onto the appropriate pallet, eliminating manual handling operations and other time-consuming material handling activities.
By reducing the risk of scratches or damage during handling, the system helps preserve the surface quality of the components while improving operator safety and increasing the overall productivity of the manufacturing process.
THE VALUE OF INTEGRATION
In this scenario, the real advantage does not lie solely in the performance of the individual technologies, but in their ability to operate as a single integrated system. This operational continuity enables a more efficient, predictable production process while maximizing the value of available resources.
