EM-ZRe

SCRATCH FREE PROCESSING POSSIBILITIES

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Electric punching with auto tool change

The EM-ZRe range is equipped with an unrivalled dual servo motor drive system and AMADA’s unique ZR turret - a highly innovative feature for turret punching machines. With an automatic tool changing system  and digital tool management (AMADA ID Tooling System-AITS), the EM-ZRe range is ideal for the continuous manufacturing of small, variable lots.

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FULLY ELECTRIC PUNCHING

The EM-ZRe utilises a twin servo and cam system to generate a full 30 tons of punching force, allowing wide ranging forming applications to be undertaken.

AUTOMATED TOOL CHANGING

The EM-ZRTe is equipped with an automated tool changing solution capable of storing and exchanging 300 punches and 600 dies. The EM-ZRBe has a buffer turret allowing over 30 tools and dies to be prepared fir automated loading/unloading.

FULLY BRUSH COVERED TURRET

To allow scratch-free processing possibilities, the EM-ZRe is equipped with a fully brush covered lower turret, providing higher quality for surface sensitive materials.

V-MONITOR

Remote status confirmation of multiple machines, HD video recording of processing issues and connection to AMADA's class leading IoT solutions are 3 of the advantages provided by V-monitor.

INTEGRATED TAPPING

4 tapping stations are integrated into the 44 and 55 station turret of the EM-ZRe. These allow M2.5 to M8 taps to be utilized in the program. When they are not required for tapping operations, they can be loaded with standard ‘B’ station tools.

AMNC 4ie

The lack of skilled operators is an issue at the heart of the development of AMADA's AMNC 4ie control system. Simplifying the machine operation with features such as preventative maintentnce video tutorials and facial recognition help increase machine productivity.

Hotspots

This picture displays optional equipment.

ID TOOLING

Eliminating costly tool set up errors and helping to increase tool life are two of the main factors associated with the ID Tooling system. Every tool is scanned before and after processing, with maintenance messages displayed to the operator when grinding is required.

AMADA RAPID FORMING TOOL COMPATIBILITY

The EM-ZRe is supplied with the ability to support AMADA Rapid Forming Tools (ARFT) for continuous, quick forming of more complex profiles such as offsets, beading and chamfering.

THE ORIGINAL FRAME

AMADA's original bridge frame design ensures that any deflection due to punching forces does not affect the alignment between punch and die as the tool is always in a central position, potentially extending tool life.

Technical Data

 EM-3510 ZRBeEM-3510 ZRTeEM-3612 ZRBeEM-3612 ZRTe
    Buffer Turret   Tool Storage Unit   Buffer Turret   Tool Storage Unit
Turret - Number of stations32 ZR ( 4 Auto Index stations)
Press capacity (kN)300
Drive systemAC servo, direct twin drive
Punching accuracy (mm)± 0.1
Axis travel distance (mm)2500 x 12753050 x 1525
Machine frameBridge frame

Dimensions
  
Length (mm)6157700565827415
Width (mm)5120512062206220
Height (mm)2367266623672666
Weight (kg) 20000235002150025000

 

Technical data can vary depending on configuration / options
Please contact us for more details and options or download our brochure

For your safe use.
Be sure to read the user manual carefully before use.
When using this product, appropriate personal protection equipment must be used.

Automation for EM-ZRe

Punching Machines Software

AMADA Industry 4.0 Solutions

Punching Tooling

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