From programming to cutting, from bending to welding — every phase of AMADA’s production flow is designed to enhance the previous one and create a coherent system where machines, automation, and software communicate seamlessly. An integrated approach that ensures maximum precision, efficiency, and final quality, transforming production complexity into a smooth and controlled process.
QUALITY BEGINS WITH PROGRAMMING
Every perfect part takes shape right from the programming stage.
Through VPSS 4ie and LIVLOTS software, AMADA enables full integration of every production step, from cutting to welding, by virtually simulating the entire workflow in advance.
Digital simulation allows users to identify potential issues, optimize process parameters, and ensure accurate data transfer to the machines. This is where precision is built: a correct 3D model, optimized nesting, and a well-structured process sequence are the key conditions for achieving results that meet the highest quality standards.
LASER CUTTING: THE ORIGIN OF PRECISION
The production process begins with laser cutting, performed with the 9kW VENTIS-3015AJe.
Thanks to the LBC (Laser Beam Control) system, the beam is precisely controlled to achieve clean cuts, free of dross, and immediately ready for the next processing stages. Advanced functions such as AMADA’s laser marking, controlled film removal, and automatic scrap destruction help preserve the surface quality of the material while minimizing manual handling time. An accurate cut is not just an aesthetic factor — it’s the technical foundation on which the geometry, stability, and quality of the entire part depend
BENDING: THE HEART OF GEOMETRY
Next comes the bending phase, where the material takes its final shape — a step that defines the precision of both assembly and subsequent welding.
The electric press brake EGB-1303ATCe ensures speed, repeatability, and automatic angle correction thanks to the BI-S II system.
The AMNC 4ie numerical control, with its intuitive interface and operator-support tools, simplifies every operation, while the Automatic Tool Changer (ATC) dramatically reduces setup times.
The result is a perfect bend — achieved on the first try — that guarantees precise alignment of the parts to be welded and preserves the structural integrity of the final product.
WELDING: THE PERFECTION OF THE RESULT
The FLW-3000Le robotic welding cell completes the production cycle, transforming the precision achieved in earlier stages into visible quality.
With fiber laser welding and the Weaving system, every joint is clean, uniform, and free from thermal distortion.
The Teaching Assist System (TAS) automatically adapts the program according to the actual positioning of the part on the table, optimizing process precision and minimizing manual intervention. But welding quality does not depend solely on the joining technology — it’s the outcome of a coherent journey that starts from programming, moves through cutting and bending, and culminates in the perfection of the welded detail.
